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Zero Liquid Discharge (ZLD)

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Zero Liquid Discharge (ZLD)

Integrated System Design for Maximum Water Recovery — Minimize Brine Disposal, Meet ESG & Regulatory Targets

Zero Liquid Discharge — Integrated Treatment Train · >95% System Recovery
HIGH-TDS FEEDWATER 10,000–50,000 mg/L TDS MF MICROFILTRATION 90–98% recovery >99% TSS removal SLUDGE / BACKWASH 90–98% ADVANCED RO 600–1,200 psi · TFC POLYAMIDE 80–90% recovery · >99% TDS rejection PERMEATE REUSE <500 mg/L TDS ~10–20% of feed MVC / MVR THERMAL CONCENTRATION DISTILLATE <10 mg/L TDS <5% of feed SOLIDS MANAGEMENT Crystallizer / centrifuge SOLIDS DISPOSAL or mineral recovery >95% OVERALL WATER RECOVERY · 90–99% LIQUID WASTE REDUCTION · ESG & REGULATORY COMPLIANCE

Zero Liquid Discharge programs are designed to eliminate or minimize the volume of liquid waste requiring disposal — recovering the maximum possible water from industrial wastewater streams. Global Water Treatment Services designs, builds, and operates integrated ZLD systems that combine membrane-based pretreatment and high-recovery RO with thermal concentration to achieve near-total water recovery.

Zero liquid discharge thermal evaporator and concentration equipment

ZLD Benefits

  • Eliminates or sharply reduces liquid waste disposal costs and liabilities
  • Maximizes water reuse — measurably reduces freshwater withdrawals
  • Directly supports ESG commitments, water stewardship targets, and regulatory compliance
  • Reduces brine hauling, injection well requirements, and evaporation pond volumes
  • Recovers valuable minerals or salts from concentrate streams (optional)
  • Improves overall process water balance and operational resilience

Applications

SAGD & Oil Sands
Mining Tailings Management
Produced Water Disposal Elimination
Industrial Effluent ZLD
High-TDS Brine Minimization
Regulatory Compliance Programs

Typical ZLD Treatment Train

Pretreatment — Microfiltration

Removes TSS, emulsified oil, colloids, and biological matter. Protects downstream RO from fouling. 90–98% water recovery of pretreatment stream.

High-Recovery Reverse Osmosis

Advanced RO achieves 80–90% water recovery, producing high-quality permeate (<500 mg/L TDS) and a concentrated brine stream.

Thermal Concentration (MVC/MVR)

Mechanical vapor compression evaporators treat the RO brine concentrate, achieving near-zero liquid discharge. Recovers additional high-quality distillate.

Solids Management

Crystallizers, centrifuges, or evaporation pads handle residual solids. Optional mineral recovery for economic value extraction.

System Performance

Overall Water Recovery> 95% (system)
Liquid Waste Reduction> 90–99%
Permeate Quality (RO)< 500 mg/L TDS
Distillate Quality (MVC)< 10 mg/L TDS

System Scope

MF PretreatmentGWTS supply
Advanced ROGWTS supply
Thermal ConcentrationPartner supply
System IntegrationGWTS DBO
O&M ServicesAvailable